The Lab Worldwide Services
At The Lab WorldWide, we proudly provide precision testing and counterfeit detection services to a diverse range of industries that demand the highest levels of quality and reliability. Our expertise and advanced technology allow us to cater to the unique needs of each sector, ensuring components meet the strictest standards for performance and safety.
What We Offer
General Testing Services
External Visual Inspection - Detailed
Test Explanation: This test involves carefully examining components under magnification to identify physical defects such as bent leads, improper markings, scratches, or inconsistencies that may indicate counterfeit or defective parts.
- Scenario: A batch of components shows ghost markings and inconsistent surface textures, raising concerns about their authenticity. This inspection detects these issues and verifies the legitimacy of the components.
1-Methyl 2-Pyrrolidinone
Test Explanation: A solvent-based analysis that dissolves surface coatings to evaluate their integrity and identify counterfeit or altered materials.
- Scenario: Suspected counterfeit components show unusual surface finishes. This test dissolves the coating, revealing underlying inconsistencies or fraudulent alterations.
Dimensional Check
Test Explanation: This test measures the physical dimensions of components to ensure they align with manufacturer specifications using tools like calipers or non-contact measuring systems.
- Scenario: A supplier delivers parts with inconsistent dimensions, suggesting possible counterfeit manufacturing. Dimensional checks confirm whether the parts meet original specifications or indicate counterfeit origins.
Marking Permanency
Test Explanation: This test evaluates the durability of markings on components, ensuring they do not fade, smear, or degrade under various environmental conditions.
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- Scenario: Components arrive with suspicious secondary markings. Permanency testing reveals whether the markings are legitimate or fraudulent re-markings intended to disguise counterfeit products.
Acetone Testing
Test Explanation: This test applies acetone to the surface of components to assess the durability of coatings and markings, revealing any counterfeit or substandard finishes.
- Scenario: A batch of components shows signs of possible overcoating to mask prior markings. Acetone testing determines whether the coating is original or part of a counterfeit masking process.
Dynasolve 750 (or equivalent) Test
Test Explanation: This test uses a specialized solvent to evaluate the resilience of coatings, ensuring they meet industry standards for durability and performance.
- Scenario: Coatings on components appear uneven and inconsistent with original specifications. Dynasolve testing confirms whether these coatings are genuine or applied as part of a counterfeit scheme.
Decapsulation
Test Explanation: This destructive test removes the outer layers of a component to expose and analyze internal die markings and structures for authenticity verification.
- Scenario: Components suspected of being counterfeit are decapsulated to reveal incorrect or missing die markings, proving their inauthenticity.
X-ray Inspection
Test Explanation: A non-destructive imaging technique that provides internal views of components to detect hidden defects, such as voids, cracks, or misalignments.
- Scenario: Suspected counterfeit parts exhibit inconsistencies in internal structures, such as missing wire bonds. X-ray inspection uncovers these internal anomalies without damaging the components.
XRF Inspection
Test Explanation: An elemental analysis method that verifies material composition and compliance with industry standards, such as RoHS.
- Scenario: Components from an unreliable source are suspected of containing prohibited materials. XRF inspection detects discrepancies in material composition that indicate counterfeit origins.
Cross Section
Test Explanation: This destructive analysis reveals internal layers of a component to identify manufacturing defects or evaluate structural integrity.
- Scenario: Components fail during soldering, raising suspicions of counterfeit or substandard materials. Cross-section analysis uncovers internal defects indicative of poor manufacturing or counterfeit processes.
CSAM (Scanning Acoustic Microscopy)
Test Explanation: A non-destructive test that uses acoustic imaging to detect internal defects such as delaminations, voids, or cracks.
- Scenario: A batch of high-reliability components shows potential signs of delamination. CSAM confirms internal defects, which are often indicative of counterfeit or poorly manufactured parts.
SEM / EDS Analysis
Test Explanation: A combination of scanning electron microscopy and energy dispersive spectroscopy to analyze surface structures and elemental composition with high precision.
- Scenario: Suspected counterfeit semiconductors require detailed surface and elemental analysis. SEM/EDS identifies deviations in material composition and manufacturing techniques that suggest inauthentic origins.
Solderability (HSD)
Test Explanation: This test evaluates the ability of component leads to form reliable solder joints under standard conditions.
- Scenario: Components suspected of having counterfeit or altered leads fail to solder correctly during production. Solderability testing confirms issues with lead quality or material inconsistencies.
Electrical Testing - Basic DC
Test Explanation: Verifies the basic electrical parameters of a component, such as resistance, capacitance, or voltage, to confirm functionality.
- Scenario: A batch of components with suspicious markings is tested for basic DC functionality. Failures in expected parameters indicate counterfeit or re-marked devices.
Baking and Drypack
Test Explanation: This process removes moisture from components and seals them in moisture-resistant packaging for long-term storage.
- Scenario: A suspicious batch of components arrives with signs of improper storage. Baking and dry packing restore their usability and verify they meet environmental resistance standards.
Advanced Testing Services
JTAG / Boundary Scan
Test Explanation:
JTAG (Joint Test Action Group) / Boundary Scan is a non-invasive electrical test used to verify connectivity, detect shorts or opens, and assess circuit integrity without physical probing. This method is highly effective for testing complex PCBs with limited physical access.
- Scenario:
A customer receives a batch of assembled PCBs but suspects intermittent connectivity issues. Using JTAG/Boundary Scan, we identify an open connection between the microcontroller and memory module, preventing potential failures in production.
FPGA Speed Test
Test Explanation:
FPGA (Field-Programmable Gate Array) Speed Testing evaluates an FPGA’s maximum operating frequency, timing characteristics, and performance under different conditions to ensure compliance with manufacturer specifications.
- Scenario:
A manufacturer is sourcing FPGAs from a secondary supplier but wants to confirm they meet the original manufacturer’s speed grades. The speed test reveals that a portion of the batch fails to meet the advertised performance, avoiding costly integration failures
Upscreening
Test Explanation:
Upscreening is the process of testing commercial-grade components to higher environmental and electrical stress standards to qualify them for military, aerospace, or industrial applications. This ensures components perform reliably in extreme conditions.
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- Scenario:
An aerospace contractor requires components rated for -55°C to 125°C operation, but the available parts are only certified for -40°C to 85°C. Through upscreening, we verify that the components can withstand the extended temperature range, allowing for safe use in the project.
- Scenario:
Thermal Cycling
Test Explanation:
Thermal Cycling exposes components to extreme temperature fluctuations to evaluate their durability, solder joint reliability, and potential material fatigue. This helps detect premature failures before deployment in critical environments.
- Scenario:
A batch of power management ICs is intended for use in an automotive application where temperatures fluctuate between -40°C and 150°C. Thermal cycling tests reveal that certain devices develop micro-cracks in solder joints, preventing field failures.
Device Programming
Test Explanation:
Device Programming services involve loading firmware, configuration files, or custom code onto microcontrollers, FPGAs, EEPROMs, or other programmable components before integration into a final system.
- Scenario:
An electronics manufacturer needs thousands of microcontrollers pre-programmed before assembly to streamline production. Our automated programming services ensure each unit is flashed with the correct firmware, eliminating programming errors during assembly.
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